In this paper, experimental data of non-arcing circuit breaking phenomena in electrical contacts are presented. A dark bridge that is a non-luminous bridge between electrical contacts is an effective factor for the non-arcing circuit break. A facility of a cantilever system was established to precisely control a position of an electrode. By using this facility, dark bridges between contacts were made and the dark bridges were observed by a microscopic camera system.

The mechanism of dark bridge formed with very slow contact separating speed was empirically shown with some discussions from the experimental results which the authors have obtained by using the cantilever system for controlling contact gap. By analyzing the obtained results, we will assume some concept of formation mechanism of dark bridge. Since the thermal effect is inevitable in the bridge formation, this will be inferred from two points; one is the a-spot change at initial state of bridge forming, and another one is the thermal expansion due to bridge current that affects the shape of bridge. This paper will show from these two points the conceptual bridge formation mechanism in case of non-melting state of contact bridge which is called here dark bridge.