A thermo-optic phase shifter consisting of a thin film heater deposited on a bridge-suspended silica waveguide on a silicon substrate is proposed for reducing electric power consumption of the phase shifter. A successful application to a guided-wave 22 optical switch is demonstrated. The electric power consumption has been reduced to 1/2 to 1/10 depending on the bridge structure.

This paper describes the design and performance of optical components for in-service fiber testing and monitoring in optical subscriber loops. As the number of test fibers increases, compact and cost-effective components are becoming more important. To meet this need, we have developed a highly-dense hybrid structure for optical couplers and filters, which both play key roles in testing systems. It was realized by utilizing a polyimide-base thin film filter and a waveguide-type wavelength insensitive coupler. This component operates by combining a signal and a test light with a ratio of 80/20% and isolating the test light with a value of 50 dB. The experimental samples were successfully fabricated with an excess loss of 1 dB, a return loss of 40 dB, a plolarization dependent loss (PDL) of 0.3 dB, and good environmental and mechanical stability. We successfully applied the samples to an optical branch module (OBM), and achieved a component density twice that of a conventional module. The optical characteristics of the OBM met our target values. The results we obtained for termination cords incorporating the polyimide-base filter were also satisfactory.

Precise plastic V-grooved alignment parts for connecting single-mode optical fiber arrays to multi-port optical devices were successfully molded with a thermosetting resin by using a highly productive injection molding technique. The molded parts are two types of V-grooved blocks that are compatible with the size of optical devices having eight or twelve optical ports. Their dimensional accuracy must be better than 1 µm over the whole length of the V-grooves for efficient optical coupling. This strict requirement was satisfied using precisely processed molding tools with a specially chosen resin under optimum molding conditions. The feasibility of the optical alignment parts was assured by an evaluation of their loss characteristics and reliability in coupling single-mode fibers to 18 power splitters, where the average optical loss was 0.2 dB and the change in loss was less than 0.2 dB under a temperature cycling test and also under a damp heat test. These results show that plastic molded parts can be used for precise coupling of single-mode optical devices, and will lead to a breakthrough in innovation in the field of optical packaging.

Precise plastic V-grooved alignment parts for connecting single-mode optical fiber arrays to multi-port optical devices were successfully molded with a thermosetting resin by using a highly productive injection molding technique. The molded parts are two types of V-grooved blocks that are compatible with the size of optical devices having eight or twelve optical ports. Their dimensional accuracy must be better than 1 µm over the whole length of the V-grooves for efficient optical coupling. This strict requirement was satisfied using precisely processed molding tools with a specially chosen resin under optimum molding conditions. The feasibility of the optical alignment parts was assured by an evaluation of their loss characteristics and reliability in coupling single-mode fibers to 18 power splitters, where the average optical loss was 0.2 dB and the change in loss was less than 0.2 dB under a temperature cycling test and also under a damp heat test. These results show that plastic molded parts can be used for precise coupling of single-mode optical devices, and will lead to a breakthrough in innovation in the field of optical packaging.