The gas-puffer effect has important effects on the interruption capability of a molded case circuit breaker (MCCB). In this paper, on the basis of a simplified model of an arc chamber with a single break, the effect of back-volume of an arc-quenching chamber on arc behavior in an MCCB is investigated. Firstly, using a 2-D optical-fiber arc-motion measurement system, experiments are performed to study the effect of back-volume on the arc-motion and gas pressure in an arc-quenching chamber. We demonstrate that the lower back-volume of the arc-quenching chamber is, the higher the pressure and the better the arc motion will be. Then, corresponding to the above experiments, the gas pressure inside the arc-quenching chamber is calculated using the integral conservation equation. The simulation results are consistent with the experimental results.

Short-time withstand current is one of the crucial nominal parameters in air circuit breaker. A numerical method to evaluate the short-time withstand current is proposed. Cylindrical current carrying bridge is introduced to describe the contact spot between movable and fixed contacts. Taking into account the action of ferromagnetic splitter plates, the variation of the conductor properties with temperature and the variation of contact spot radius with the electro-dynamic repulsion force, a transient finite element calculation model is developed by coupling the electromagnetic field and thermal field. The loaded short circuit current is considered as the short-time withstand current once the highest temperature is near to the melting point of the contact material. It demonstrates that the method is useful to evaluate the performance of the air circuit breaker.

A method is proposed to investigate the dynamic characteristics of a magnet release in molded case circuit breaker. With the static field assumption, two grids of the magnetic torque and flux linkage are calculated with the variation of the current and air gap, firstly. Considering the influence of tripping torque, coupled with circuit equation and mechanism motion equation, the dynamic characteristics may be obtained with Runge-Kutta 4 method. Experiments have been done to verify the method, and the difference between the calculated results and the experimental results is below 10%. In addition, the influence of the reaction spring on the protection characteristics is analyzed using this method. It demonstrates that the setting current varies with the initial angle and the stiffness of the reaction spring, and the variation with the initial angle of the reaction spring is closely linear but the stiffness nonlinear.

To one double-breaker model, experimental investigation on blow open force was carried out. It demonstrates that the ratio between the emerging blow open force and arc power FB/ui decreases with the arcing time, the contact gap has less effect on FB/ui, and the characteristics of the blow open force are similar when the peak value of the short circuit current is beyond 4 kA. Then, according to the experimental data and conclusions, considering the influence of blow open force, the interruption process of molded case circuit breakers (MCCBs) was investigated. It demonstrates the blow open force has significant influence on interruption process and the proposed method is effective to evaluate new design of MCCBs.