In order to understand the recovery characteristics of AC contactors and improve their performance, experimental measurements were used to investigate the arcing gap recovery process including dielectric recovery strength and reignition, to a pair of splitter plate together and four kinds of arc chamber of AC contactors. A special circuit was designed to perform the work. It demonstrates that under lower current, the dielectric recovery strengths of all kinds of arc chambers in the paper have no significant difference. However, with the increase of current, the difference of dielectric recovery strengths of them is much clear. The reignition characteristics of a pair of splitter plate and arc chambers are similar. With different configurations of arc chambers and prospective currents, the forms of post current zero reignition are distinct.

The gas-puffer effect has important effects on the interruption capability of a molded case circuit breaker (MCCB). In this paper, on the basis of a simplified model of an arc chamber with a single break, the effect of back-volume of an arc-quenching chamber on arc behavior in an MCCB is investigated. Firstly, using a 2-D optical-fiber arc-motion measurement system, experiments are performed to study the effect of back-volume on the arc-motion and gas pressure in an arc-quenching chamber. We demonstrate that the lower back-volume of the arc-quenching chamber is, the higher the pressure and the better the arc motion will be. Then, corresponding to the above experiments, the gas pressure inside the arc-quenching chamber is calculated using the integral conservation equation. The simulation results are consistent with the experimental results.

Two dimensional optical fiber measurement system is used to investigate experimentally the arc motion and reignition with four different configurations of quenching chamber in an AC contactor. It demonstrates that the splitter plate arrangement has significant effect on the arc motion in arc quenching chamber, and fixing arc runner in the first and last splitter plates benefits to arc motion, and increase the dielectric recovery strength. The results are very useful to design the quenching chamber in AC contactor with high performance.

To one double-breaker model, experimental investigation on blow open force was carried out. It demonstrates that the ratio between the emerging blow open force and arc power FB/ui decreases with the arcing time, the contact gap has less effect on FB/ui, and the characteristics of the blow open force are similar when the peak value of the short circuit current is beyond 4 kA. Then, according to the experimental data and conclusions, considering the influence of blow open force, the interruption process of molded case circuit breakers (MCCBs) was investigated. It demonstrates the blow open force has significant influence on interruption process and the proposed method is effective to evaluate new design of MCCBs.

Gas flow in arc quenching chamber has an important effect on the interruption capability of low voltage circuit breakers. In this paper, based on a simplified model of arc chamber with a single break, which can be opened by the electro-dynamics repulsion force automatically, the effect of different vent configurations including middle vent and side vent on the interruption performance is investigated. First, the experiments are carried out to compare the different performance in the interruption process between middle vent type and side vent type. In addition, according to the experimental model, a 3-D magneto-hydrodynamic model was developed by adapting and modified the commercial computational fluid dynamics software FLUENT. The simulation results show the same trend in arc motion as explained in the experimental conclusions in theory.